The Asq Pocket Guide To Failure Mode And Effect... -

He multiplied the numbers. The screamed back at him: 630 . In the world of FMEA, that was a house on fire.

Potential Failure Mode: Fatigue cracking at the weld point. Potential Effect: The bracket snaps. The cooling line sags. The engine overheats on a highway in the middle of July. Severity: 9. High risk of vehicle shutdown. The ASQ pocket guide to failure mode and effect...

Arthur looked at the bracket under the magnifying lamp. The hairline fracture was invisible to the naked eye. Their current QC process was just a visual check. Detection: 10. We’re flying blind. He multiplied the numbers

The fluorescent lights of the Quality Lab hummed at a frequency that usually soothed Arthur, but today, they felt like a spotlight on a crime scene. On his workbench sat the "Internal Component 402-B"—a simple metal bracket that had just cost the company six figures in a recall. Potential Failure Mode: Fatigue cracking at the weld point